Ohau Channel Diversion, Rotorua, New Zealand.
Project Description
Environment Bay of Plenty was granted resource consent to build the diversion wall structure in
Lake Rotoiti. The Diversion Wall is designed to stop water flowing from Lake Rotorua into the
main body of Lake Rotoiti, instead diverting it down the Kaituna River via the Ohau Channel.

Figure 1 Aerial view of the Diversion Wall installation
Most of Lake Rotoiti’s problems are caused by nutrients flowing into it from Lake Rotorua. So
the diversion wall will, over time, significantly improve the lake’s water quality. The Ohau
Channel Diversion Wall is located at the outlet of the Ohau Channel, which links Lake Rotorua
and Lake Rotoiti. It is 1275 metres long and diverts the water from Lake Rotorua, with its higher
nutrient levels, directly down the Kaituna River, preventing it from degrading Lake Rotoiti's
water quality.
ESC together with its agent in New Zealand (Ground Engineering Ltd) worked very closely with
the Contractor (HEB Smithbridge Ltd) to provide the most practical and economical solution for
this prestigious project.
The materials were all manufactured in ESC’s China factory and delivered over the course of
2007. ESC constructed a custom wall system which allowed for a king post at 3.2 metre centres
and infill sheet piles (3 numbers). The design was a reconfiguration of the ESC H Pile
Combination series wall. All designs and calculations were carried out by ESC and submitted to
the Contractor for acceptance.

Figure 2 ESC H60/30A-1 are stacked ready for shipment from the factory in China

Figure 3 The ESC sheet pile components are ready to go

Figure 4 ESC's custom sheet pile designed specifically for this project
In terms of engineering, the wall was unique in that the engineer required a guaranteed zero
settlement, even with NZ’s high seismic activity. The H pile wall solution was therefore
employed because the H piles could be driven deep through the soft lakebed mud and down onto
the bedrock. In some cases, this meant H piles over 50m in length, which had to be extended
during driving until the required set was achieved.

Figure 5 Installation progresses smoothly

Figure 6 Installation continues
The wall cost just under $10 million to build and was funded by Environment Bay of Plenty and
Central Government. It is expected to improve Lake Rotoiti's water quality in less than five years,
with the support of lakeside sewerage reticulation projects.

Figure 7 Close of the wall after installation
The diversion wall is driven into Rotoiti’s lake bed and rises to just above lake level. It is made of
large, precast interlinking concrete and steel wall segments designed to last for at least 50 years.
There is a cap on top of the wall to discourage people from walking on it, for safety reasons.
The final design of the structure was based on feedback from the public at various hui (Maori
Assembly) and public meetings, as well as comments received on the questionnaires, and a
number of technical studies. These studies include:
• Water quality modelling
• Sediment transport modelling
• Hydrodynamic modelling of the lake
• Geotechnical investigations
• Assessment of effects on downstream water quality in the Kaituna River and Maketu
Estuary
• Landscape and visual assessment
• Cultural assessment
• Ecological assessment, including effects on fish and water birds
The wall will divert water currently flowing through the channel from Lake Rotorua into Lake
Rotoiti, directly down the Kaituna River. Currently, about 40 percent of this water flows into the
Kaituna River, mostly in summer. The rest of the year it flows mostly into Lake Rotoiti.
The diversion will prevent 180 tonnes of nitrogen and 15 tonnes of phosphorus entering the main
body of Lake Rotoiti from Lake Rotorua each year through the Ohau Channel. The diversion is
expected to improve Lake Rotoiti’s water quality within five years, as research has shown that 70
per cent of the nutrients entering the lake come through the Ohau Channel. It is not expected to
have any significant impact on Kaituna River quality.
A 5 knot/50 metre wide channel on the western side of the diversion wall allows boat access
to/from Lake Rotoiti and the Ohau Channel. This channel is between the diversion wall and the
red conical buoys. An exclusion zone between the red conical buoys and the lake edge protects
birdlife.

Figure 8 Diversion Wall nearing completion
The wall was part of a number of initiatives being used to help protect and restore the lakes -
from structural interventions like the wall through to land use management practices to reduce
nutrients leaching from farm land.
The effect of the wall is now being closely monitored to assess its success and whether wildlife is
adversely affected by it or not, including a five-year fisheries monitoring programme.
| SHEET PILE COMPONENTS DELIVERED |
OHAU CHANNEL DIVERSION |
| ESC H60/30A-1 (with clutches) |
655.27 tons |
| ESC H70/30A-1 (with clutches) |
234.52 tons |
| ESC S8 Sheet Piles (modified) |
875.83 tons |
| ESC H60/30A-1 (without clutches) |
452.47 tons |
| ESC H60/30A-1 (without clutches) |
419.18 tons |
|